Automatic bottle unscrambler features

1. The outer cylinder of the machine, the rotating cylinder and the part in contact with the bottle are made of stainless steel AISI304. The frame part is welded with high-quality carbon steel and is surface-treated and sprayed.

2. Large double row flat toothed bearings.

3. The barrel body adopts a closed structure and maintains a slight positive pressure to prevent dust from entering.

4. There are two movable covers on the top of the barrel for easy maintenance and cleaning.

5. There is a broken bottle and a deformed bottle rejecting mechanism. Under normal circumstances, there is no need to stop for manual cleaning. If a large number of deformed and abnormally shaped bottles cause the bottleneck to become clogged, the detection switch set in the machine will give an alarm signal and stop the machine. The operator can clear the fault according to the fault indication on the electric control cabinet.

6. The specially designed drop tank can adapt to bottles of different sizes, without having to replace the drop tank, saving investment. For example, if the diameter of the bottle is equivalent, but the length is changed by 30 mm, there is no need to replace the falling tank, and only the appropriate adjustment of the falling tank is required. However, when the diameter and length of the bottle are changed, some parts need to be replaced to accommodate the change of the larger bottle shape.

7. The middle of the barrel body is provided with a bottle-removing slot replacement port to facilitate the disassembly and assembly of the falling bottle tank and the cleaning and clogging.

8. There is a maintenance port at the bottom of the barrel to facilitate maintenance personnel to enter the bottom of the machine.

9. With perfect safety protection measures, when the maintenance door and the mold replacement door are opened, the machine cannot be started. At this time, the manual operator can be used to control the machine.

10. The bottle unloading wheel of the bottle unscrambler is equipped with a card bottle detector, which can effectively protect the safety of the machine.

11. The umbrella tower in the center of the bottle unscrambler is equipped with a bottle detector for controlling the start and stop of the bottle hoist.

12. The back bottle will be removed at the connection between the bottle puller and the air supply.

13. The outer cylinder is provided with a grease fitting, which can conveniently lubricate gears, bearings and cams.

14. The main motor frequency control, can easily set the production speed, and can automatically change the speed and start and stop according to the condition of the bottle on the air delivery channel.

15. The pneumatic system is equipped with a pressure switch and a closing valve. If the compressed air is not connected, the machine cannot be started. The closing valve is linked with the start and stop of the machine to save gas consumption.

16. Stainless steel electric control cabinet, maintenance lighting in the cabinet, the entire working process of the bottle unscrambler and the hoist is automatically completed by the PLC.

17. The main electrical components (inverter, PLC, photoelectric switch, relay) use MITSUBISHI, OMRON, SIEMENS and other components. The pneumatic system uses German FESTO products.

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